Monolithically integrated laser with led pump

ABSTRACT

A method for forming a pumped laser structure includes forming a III-V buffer layer on a substrate including one of Si or Ge; forming a light emitting diode (LED) on the buffer layer configured to produce a threshold pump power; forming a photonic crystal layer on the LED and depositing a monolayer semiconductor nanocavity laser on the photonic crystal layer for receiving light through the photonic crystal layer from the LED with an optical pump power greater than the threshold pump power, wherein the LED and the laser are formed monolithically and the LED functions as an optical pump for the laser.

BACKGROUND Technical Field

The present invention relates to lasers, and more particularly to a monolithically integrated laser that is optically pumped by a light emitting diode.

Description of the Related Art

Enhanced light output for nanoscale lasers enables accurate and repeatable output in many technical environments. For example, nanolasers can be modulated quickly and, combined with their small footprint, can be employed for on-chip optical computing. The intense optical fields of such a laser also enable the enhancement effect in non-linear optics or surface-enhanced-Raman-scattering (SERS), and can be employed in integrated nanophotonic circuits.

SUMMARY

A laser structure includes a substrate, a buffer layer formed on the substrate and a light emitting diode (LED) formed on the buffer layer. A photonic crystal layer is formed on the LED. A monolayer semiconductor nanocavity laser is formed on the photonic crystal layer for receiving light through the photonic crystal layer from the LED, wherein the LED and the laser are formed monolithically and the LED acts as an optical pump for the laser.

A laser structure includes a Si or Ge substrate and a III-V buffer layer formed on the substrate. A light emitting diode (LED) is formed on the buffer layer and configured to produce visible light. A lens is disposed on the LED to focus light from the LED. A photonic crystal layer is formed on the LED to receive the light focused by the lens. A monolayer semiconductor nanocavity laser is formed on the photonic crystal layer for receiving light through the photonic crystal layer from the LED, wherein the LED and the laser are formed monolithically and the LED acts as an optical pump for the laser.

A method for forming a pumped laser structure includes forming a III-V buffer layer on a substrate including one of Si or Ge; forming a light emitting diode (LED) on the buffer layer configured to produce a threshold pump power; forming a photonic crystal layer on the LED and depositing a monolayer semiconductor nanocavity laser on the photonic crystal layer for receiving light through the photonic crystal layer from the LED with an optical pump power greater than the threshold pump power, wherein the LED and the laser are formed monolithically and the LED functions as an optical pump for the laser.

A method for forming a pumped laser structure includes monolithically forming a nanocavity laser and a light emitting diode (LED) within a laser structure. Monolithically forming the nanocavity laser and the LED includes forming a first surface of a buffer layer including a III-V material and an interface material on a substrate including at least one of silicon (Si) and germanium (Ge). The buffer layer reduces dislocation defects due to lattice mismatch between the substrate and the buffer layer in order for the nanocavity laser and the LED to be monolithically formed within the laser structure. Monolithically forming the nanocavity laser and the LED further includes forming the LED on a second surface of the buffer layer, forming a photonic crystal layer on the LED, and forming the nanocavity laser on the photonic crystal layer to include a monolayer of a transition metal dichalcogenide having a chemical formula of MX₂ for receiving the focused light through the photonic crystal layer to optically pump the nanocavity laser. M is selected from the group consisting of: W and Mo and X is selected from the group consisting of: S, Se and Te.

These and other features and advantages will become apparent from the following detailed description of illustrative embodiments thereof, which is to be read in connection with the accompanying drawings.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

The disclosure will provide details in the following description of preferred embodiments with reference to the following figures wherein:

FIG. 1 is a cross-sectional schematic view of a laser structure including a light emitting diode optical light pump for a monolayer semiconductor nanocavity laser in accordance with the present principles;

FIG. 2A is a cross-sectional schematic view of a laser structure including a light emitting diode optical light pump having emitted light focused by a lens for a monolayer semiconductor nanocavity laser in accordance with the present principles;

FIG. 2B is a top view of the lens for FIG. 2A in accordance with the present principles; and

FIG. 3 is a block/flow diagram for forming a pumped laser structure in accordance with one illustrative embodiment.

DETAILED DESCRIPTION

In accordance with the present principles, lasers, and more specifically nanolasers are provided that increase output power. In one embodiment, the nanolasers employ an optical pump to increase their output. By employing monolayer semiconductor lasers, the optical pump may be provided by a light emitting diode (LED). In a particularly useful embodiment, the LED can be monolithically integrated with the laser. In this way, efficiency and power are maximized. In addition, a compact and powerful laser can be integrated into integrated circuit (IC) devices and may include on-chip lasing applications.

In one embodiment, monolayers of two-dimensional (2D) materials are employed in a quantum stack between dielectric materials. In one embodiment, the 2D material includes WSe₂. transition metal dichalcogenide laser may be formed on the LED. The monolayer transition metal dichalcogenide may include WSe₂, although other materials may be employed. The laser may be formed on a photonic crystal cavity to further enhance light output power. The photonic crystal cavity is formed on the LED, and the LED may include III-V materials, although other materials may also be employed.

It is to be understood that the present invention will be described in terms of a given illustrative architecture; however, other architectures, structures, substrate materials and process features and steps may be varied within the scope of the present invention.

It will also be understood that when an element such as a layer, region or substrate is referred to as being “on” or “over” another element, it can be directly on the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly on” or “directly over” another element, there are no intervening elements present. It will also be understood that when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present.

The present embodiments may be integrated on ICs. A design for an integrated circuit chip may be created in a graphical computer programming language, and stored in a computer storage medium (such as a disk, tape, physical hard drive, or virtual hard drive such as in a storage access network). If the designer does not fabricate chips or the photolithographic masks used to fabricate chips, the designer may transmit the resulting design by physical means (e.g., by providing a copy of the storage medium storing the design) or electronically (e.g., through the Internet) to such entities, directly or indirectly. The stored design is then converted into the appropriate format (e.g., GDSII) for the fabrication of photolithographic masks, which typically include multiple copies of the chip design in question that are to be formed on a wafer. The photolithographic masks are utilized to define areas of the wafer (and/or the layers thereon) to be etched or otherwise processed.

Methods as described herein may be used in the fabrication of integrated circuit chips. The resulting integrated circuit chips can be distributed by the fabricator in raw wafer form (that is, as a single wafer that has multiple unpackaged chips), as a bare die, or in a packaged form. In the latter case the chip is mounted in a single chip package (such as a plastic carrier, with leads that are affixed to a motherboard or other higher level carrier) or in a multichip package (such as a ceramic carrier that has either or both surface interconnections or buried interconnections). In any case the chip is then integrated with other chips, discrete circuit elements, and/or other signal processing devices as part of either (a) an intermediate product, such as a motherboard, or (b) an end product. The end product can be any product that includes integrated circuit chips, ranging from toys and other low-end applications to advanced computer products having a display, a keyboard or other input device, and a central processor.

It should also be understood that material compounds will be described in terms of listed elements, e.g., GaInP, InGaAs, AlGaInP, etc. These compounds include different proportions of the elements within the compound, e.g., InGaAs includes In_(x),Ga_(y)As_(1-x-y), where x, y are less than or equal to 1, etc. In addition, other elements may be included in the compound, such as, e.g., AlInGaAs, and still function in accordance with the present principles. The compounds with additional elements will be referred to herein as alloys.

Reference in the specification to “one embodiment” or “an embodiment” of the present principles, as well as other variations thereof, means that a particular feature, structure, characteristic, and so forth described in connection with the embodiment is included in at least one embodiment of the present principles. Thus, the appearances of the phrase “in one embodiment” or “in an embodiment”, as well any other variations, appearing in various places throughout the specification are not necessarily all referring to the same embodiment.

It is to be appreciated that the use of any of the following “/”, “and/or”, and “at least one of”, for example, in the cases of “A/B”, “A and/or B” and “at least one of A and B”, is intended to encompass the selection of the first listed option (A) only, or the selection of the second listed option (B) only, or the selection of both options (A and B). As a further example, in the cases of “A, B, and/or C” and “at least one of A, B, and C”, such phrasing is intended to encompass the selection of the first listed option (A) only, or the selection of the second listed option (B) only, or the selection of the third listed option (C) only, or the selection of the first and the second listed options (A and B) only, or the selection of the first and third listed options (A and C) only, or the selection of the second and third listed options (B and C) only, or the selection of all three options (A and B and C). This may be extended, as readily apparent by one of ordinary skill in this and related arts, for as many items listed.

Referring now to the drawings in which like numerals represent the same or similar elements and initially to FIG. 1, an optically pumped laser 10 is shown in accordance with one illustrative embodiment. The laser 10 is formed on a substrate 12. The substrate 12 may include any suitable monocrystalline material. In one particularly useful embodiment, the substrate 12 may include Ge or Si. While other materials may be employed, e.g., GaAs, etc., Ge and/or Si provide the most beneficial materials due to their availability and ease of manufacture. In other embodiments, the substrate 12 may include a semiconductor-on-insulator (SOI) structure. The SOI structure includes a base substrate, a buried dielectric layer (e.g., oxide) and a thinner semiconductor layer. The semiconductor layer may include Si (silicon-on-insulator) or Ge (germanium-on-insulator). Some advantages for employing silicon or germanium substrates 12 include the larger size (more chips per wafer), reduced cost over substrates made with other materials (e.g., III-V materials) and silicon or germanium substrates are compatible with common processing techniques and platforms.

A buffer layer 14 is grown on the substrate 12. The buffer layer 14 may include a monocrystalline structure. The buffer layer 14 may be grown using molecular beam epitaxy (MBE) or metal organic chemical vapor deposition (MOCVD), although other processes may be employed to grow monocrystalline materials. The buffer layer 14 being grown on the substrate 12 may include an interface material that attempts to minimize dislocation defects due to lattice mismatch between the substrate 12 and the buffer layer 14 materials. The materials for the buffer layer 14 may include, e.g., GaAs, AlGaAs, InP, InGaAs, GaN, GaP, or other III-V materials or combinations thereof.

Once the buffer layer 14 is formed, additional layers may be formed on the buffer layer 14 to fabricate a light emitting diode 16. In one embodiment, III-V materials are grown on the buffer layer 14 to form the diode 16. The diode 16 may include AlGaAs, AlGaNInP or other materials. The diode 16 includes n and p doped active regions to form a p-n junction or junctions. The buffer layer 14 and the layers forming the diode 16 may be patterned in a single lithographic processing step.

It should be understood that a plurality of different diode structures may be employed in diode layer 16. In particularly useful embodiments, a TS-LED (transparent substrate) may be employed, although other types of diodes may be employed, e.g., ODR-LED (omni-direction reflector), DBR-LED (distributed Bragg reflector), etc. The diode 16 needs to achieve a threshold pump power to be useful as an optical pump. In one embodiment, the threshold power needed to achieve the pump threshold is, e.g., about 100 mW/mm². An AlGaInP (or AlGaAs) TS-LED (16) can achieve this threshold power (e.g., 100 mW/mm²) at room temperature (e.g., 300K).

In one embodiment, LED 16 provides a 25 mW output using a 40 mA injection current over an area of 0.25 mm² to achieve the threshold pump power (e.g., 25 mW/0.25 mm²=100 mW/mm²). Other diode types may also be employed. In one embodiment, the LED provides a wavelength output of less than 740 nm to be compatible with some laser structures, as will be described.

A photonic crystal layer 18 is formed on the LED 16. In one embodiment, the photonic crystal layer 18 includes silicon dioxide (SiO₂ or silica), which is transparent at visible wavelengths (e.g., less than 740 nm), and silicon materials are low cost, compatible with electronics and established fabrication techniques. Perturbation cavities are provided that modulate the index of refraction in a waveguide system that include low index materials. This creates high-Q cavities in the two dimensional photonic crystal layer 18. The photonic crystal layer 18 guides light emitted from the LED 16 to a monolayer semiconductor nanocavity laser 20 such that the light from the LED 16 pumps the laser 20 to provide sufficient pump power to lase light in the laser 20.

The laser 20 is comprised of materials that preferably include a chemical formula of MX₂, where M is W or Mo, and X is S, Se or Te. In one particularly useful embodiment, the laser 20 includes a single layer (monolayer) of WSe₂. The monolayer WSe₂ laser 20 has a low threshold value (e.g., 100 mW/sq. mm) and outputs laser light 22 using light from the LED 16 to pump the laser 20. The thickness of the laser 20 may be less than about 1 nm (e.g., about 0.7 nm for WSe₂).

Referring to FIG. 2A, another optically pumped laser 110 is shown in accordance with an illustrative embodiment. The laser 110 is formed on a substrate 12. The substrate 12 may include any suitable monocrystalline material, e.g., Ge or Si. In other embodiments, the substrate 12 may include a semiconductor-on-insulator structure (SOI). The semiconductor layer of the SOI may include Si (silicon on-insulator) or Ge (germanium-on-insulator). The buffer layer 14 is grown on the substrate 12. The buffer layer 14 may include a monocrystalline structure. The buffer layer 14 may be grown using molecular beam epitaxy (MBE) or metal organic chemical vapor deposition (MOCVD), although other processes may be employed to grow monocrystalline materials. The materials for the buffer layer 14 may include, e.g., GaAs, AlGaAs, InP, InGaAs, GaN, GaP, or other III-V materials or combinations thereof.

Once the buffer layer 14 is formed, additional layers may be formed on the buffer layer 14 to fabricate the light emitting diode 16, e.g., AlGaAs, AlGaNInP or other materials. The diode 16 includes n and p doped active regions to form a p-n junction or junctions.

In a particularly useful embodiment, a lens 24 is formed on the LED 16. The lens 24 may include different structures and is employed to assist in focusing the LED light 26. In one embodiment, the lens 24 includes a plurality of concentric rings 28 as a diffraction grating (e.g., a grating lens). The rings 28 may include opaque dielectric material spaced apart by gaps 30. The gap spacing can be determined in accordance with the wavelength of light being focused. In other embodiments, the rings 28 and gaps 30 may include materials with different indices of refraction. In one embodiment, the rings 28 may include a metal or other material. In other embodiments, the lens 24 may include an optical lens having a curvature or geometric difference to focus the LED light 26.

FIG. 2A schematically shows the lens 24 separated from the photonic crystal 18. A layer 32 may be disposed between the lens 24 the photonic crystal 18. The layer 32 may include an air gap, a transparent dielectric material, a refractive index matched material or any other suitable material.

The photonic crystal layer 18 is formed over the lens 24 and over the LED 16. The photonic crystal layer 18 may include silicon dioxide (SiO₂ or silica). Perturbation cavities are provided that modulate the index of refraction in a waveguide system that include low index materials. This creates high-Q cavities in the two dimensional photonic crystal layer 18. The photonic crystal layer 18 guides light focused by the lens 24 to the monolayer semiconductor nanocavity laser 20 such that the light from the LED 16 pumps the laser 20 to provide sufficient pump power to lase light in the laser 20. The laser 20 preferably includes a two-dimensional laser with a monolayer of WSe₂.

The laser 20 preferably includes a chemical formula of MX₂, where M is W or Mo, and X is S, Se or Te. In one particularly useful embodiment, the laser 20 includes a single layer (monolayer) of WSe₂.

Referring to FIG. 2B, a top view is illustratively shown for the lens 24 in accordance with one illustrative embodiment. The lens 24 includes concentric rings 28 separated by gaps 30 to form a grating (e.g., a diffraction grating). The rings 28 may include a dielectric layer (e.g., silicon oxide, silicon nitride) etched into concentric circles. The diameters of the concentric circles are chosen properly so that the light of the LED emission wavelength is focused into the center of the concentric circles.

Referring to FIG. 3, a method for forming a pumped laser structure is shown in accordance with the present principles. In some alternative implementations, the functions noted in the blocks may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems that perform the specified functions or acts or carry out combinations of special purpose hardware and computer instructions.

In block 102, a III-V buffer layer is formed on a substrate. The substrate preferably includes one of Si or Ge, although other materials may be employed, e.g., III-V materials. The substrate may include a silicon or germanium on-insulator structure. In block 104, a light emitting diode (LED) is formed on the buffer layer. The LED is preferably configured to produce visible light, although other wavelengths may also be implemented. In particularly useful embodiments, light having a wavelength less than 740 nm may be produced by the LED. The LED is configured to produce a threshold pump power. If a WSe₂ laser is employed, the threshold pump power is about 100 mW/mm². The LED may include a plurality of different LED structures including, e.g., TS-LED, DBR-LED, ODR-LED or any other LED capable of providing threshold power for the type of laser selected.

In block 106, an optional lens may be provided between the LED and a photonic crystal cavity. The lens focuses light from the LED on the photonic crystal layer. The lens may include a diffraction grating appropriately dimensioned in accordance with the wavelength of light emitted from the LED. The lens may include an optical lens or any other lens capable of directing and focusing light from the LED.

In block 108, a photonic crystal layer may be formed or provided on the LED. This layer may be included to assist in guiding or directing light between the LED to a laser. In one embodiment, the photonic crystal layer includes a silicon oxide photonic crystal layer.

In block 110, a monolayer semiconductor nanocavity laser is deposited on the photonic crystal layer. The laser receives light through the photonic crystal layer from the LED with an optical pump power greater than the threshold pump power so that the laser can lase light. The LED and the laser are preferably formed monolithically (same structure). The LED functions as an optical pump for the laser. In one especially useful embodiment, the laser includes a monolayer of WSe₂, although other materials may be employed.

Having described preferred embodiments for a monolithically integrated laser with LED pump (which are intended to be illustrative and not limiting), it is noted that modifications and variations can be made by persons skilled in the art in light of the above teachings. It is therefore to be understood that changes may be made in the particular embodiments disclosed which are within the scope of the invention as outlined by the appended claims. Having thus described aspects of the invention, with the details and particularity required by the patent laws, what is claimed and desired protected by Letters Patent is set forth in the appended claims. 

1. A method for forming a pumped laser structure, comprising: forming a III-V buffer layer on a substrate including one of Si or Ge; forming a light emitting diode (LED) on the buffer layer configured to produce a threshold pump power; forming a photonic crystal layer on the LED; and depositing a monolayer semiconductor nanocavity laser on the photonic crystal layer for receiving light through the photonic crystal layer from the LED with an optical pump power greater than the threshold pump power, wherein the LED and the laser are formed monolithically and the LED functions as an optical pump for the laser.
 2. The method as recited in claim 1, further comprising focusing the light from the LED using a lens disposed between the LED and the photonic crystal layer.
 3. The method as recited in claim 2, further comprising forming the lens between the LED and the photonic crystal layer, wherein the photonic crystal layer receives the focused light.
 4. The method as recited in claim 2, wherein the lens is formed to include a diffraction grating including circular concentric rings.
 5. The laser structure as recited in claim 1, wherein the LED includes at least one of AlGaAs or AlGaInP material.
 6. The method as recited in claim 1, wherein the monolayer semiconductor nanocavity laser is formed to include a monolayer of a transition metal dichalcogenide.
 7. The method as recited in claim 6, wherein the transition metal dichalcogenide has a chemical formula of MX₂ where M is selected from the group consisting of: W and Mo and X is selected from the group consisting of: S, Se and Te.
 8. The method as recited in claim 7, wherein the transition metal dichalcogenide is WSe₂.
 9. The method as recited in claim 6, wherein the light from the LED is received by the monolayer of the transition metal dichalcogenide at a given power to enable the laser to produce laser light by optically pumping the laser at the given power in order to achieve at least a threshold value corresponding to the monolayer of the transition metal dichalcogenide.
 10. The method as recited in claim 1, wherein the LED is formed to include a III-V material, and the photonic crystal is formed to include SiO₂.
 11. The method as recited in claim 1, wherein the LED is formed to include a transparent substrate.
 12. The method as recited in claim 1, wherein the III-V buffer layer includes interface material for reducing dislocation defects due to lattice mismatch between the substrate and the buffer layer in order for the monolayer semiconductor nanocavity laser and the LED to be monolithically formed within the laser structure
 13. A method for forming a pumped laser structure, comprising: monolithically forming a nanocavity laser and a light emitting diode (LED) within a laser structure, including: forming a first surface of a buffer layer including a III-V material and an interface material on a substrate including at least one of silicon (Si) and germanium (Ge), the interface material of the buffer layer reducing dislocation defects due to lattice mismatch between the substrate and the buffer layer in order for the nanocavity laser and the LED to be monolithically formed within the laser structure; forming a light emitting diode (LED) on a second surface the buffer layer; forming a photonic crystal layer on the LED; and forming the nanocavity laser on the photonic crystal layer to include a monolayer of a transition metal dichalcogenide having a chemical formula of MX₂ for receiving the focused light through the photonic crystal layer to optically pump the nanocavity laser, where M is selected from the group consisting of: W and Mo and X is selected from the group consisting of: S, Se and Te.
 14. The method as recited in claim 13, wherein the transition metal dichalcogenide is WSe₂.
 15. The method as recited in claim 13, wherein the LED is formed to include a III-V material.
 16. The method as recited in claim 13, wherein the photonic crystal is formed to include SiO₂.
 17. The method as recited in claim 13, wherein the light from the LED is received by the monolayer of the transition metal dichalcogenide at a given power to enable the laser to produce laser light by optically pumping the laser at the given power in order to achieve at least a threshold value corresponding to the monolayer of the transition metal dichalcogenide.
 18. The method as recited in claim 13, wherein the LED is formed to include a transparent substrate.
 19. The method as recited in claim 13, further comprising forming a lens between the LED and the photonic crystal layer to output focused light by focusing visible light produced by the LED, wherein the photonic crystal layer receives the focused light.
 20. The method as recited in claim 19, wherein the lens is formed to include a diffraction grating including circular concentric rings. 